Basic Info.
After-sales Service
24X7 After Sale Service
Control Type
PLC&Electric Cabniet
Voltage
220V/380V/415V/Custom
Suitable Material
EVA,Rubber,BMC,Greece,Gum
Transport Package
Wooden Box
Product Description
The
Sigma Plastic Rubber Reactor Kneader Mixer Machine is available with a variety of blades in different shapes as well as with number of discharging methods and mixing conditions. This kneader has already achieved considerable renown in a wide range of industries that deal with such high and medium-viscosity materials as adhesives, agglutinates magnetic materials and chemical material mixing.
To guarantee the machine's
excellent performance, high accuracy, and high efficiency,
the Sigma Plastic Rubber Reactor Kneader Mixer Machine adopt high quality components from world famous brands like
NSK,Siemens,Rexroth etc .
GENERAL INFORMATION |
1.1 | Capacity | 1L | |
1.2 | Technical Standard | Design and manufacture according to relevant industry standards. | |
1.3 | Drawing | Equipment general assembly drawing and equipment installation location drawing are provided. | |
STRUCTURE |
2.1 | Structure | Horizontal double shaft type | |
POT |
3.1 | Capacity | Total Capacity:1L | |
Effective Working Volume:1L |
3.2 | Shape | "W" Shape | |
3.3 | Material | The Pot body is made of SUS304 stainless steel, the thickness of the pot body is 3 mm | |
Adopt jacket heating method, Q235 carbon steel plate, thickness 4 mm. |
3.4 | Processing | Pot internal roundness control within the 0.5 mm | |
The pot is tempered integrally, and the process temperature is 450ºC. | |
The surface roughness of the two sides of the pot body is 3.2-1.6 | |
3.5 | Design Pressure | Working pressure 0.4Mpa,design pressure 0.6Mpa,testing pressure 0.6Mpa | |
HEATING SYSTEM |
4.1 | Method | Heat conduction oil electric heating tube heating | |
4.2 | Design Temperature | Oil Temperature:230ºC Pot Temperature:210ºC | |
4.3 | Heating Power | 1.5KW | |
BLADE |
5.1 | Shape | ∑ type. Stirring impeller is made by Zg45 cast steel . Its chemical composition is: Co: 0.52; Mn: 0.50-0.80; Sio: 20-0.45; S. P ≤0.04. It is a first-class casting | |
5.2 | Material | In order to ensure the surface quality of steel castings, secondary shot blasting is adopted, and 3mm 304 stainless steel is outsourced. | |
5.3 | Processing | In order to ensure the mechanical properties of steel castings, normalizing tempering treatment is adopted, heating for 60 hours and heat preservation for 5-6 hours. | |
5.4 | Support Form | Single bearing (four bearings in total) | NSK |
5.5 | Position | Interval between blade and pot is 1±0.5mm | |
5.6 | Speed | I Blade:48rpm, 2nd Blade:36rpm | |
WALL PLATE |
6.1 | Material | Combined material of wall plate on both sides: The inner wall is clad with 304 stainless steel, and the thickness of wallboard is 3mm. | |
Combined material of wall plate on both sides: The external steel plate is Q235 material,and the thickness of wallboard is 8 mm. | |
Overall bearing bracket is Q235 material | |
6.2 | Processing | The concentricity and parallelism of the main shaft holes of the wallboard at both ends are 0.02 mm and 0.02 mm respectively. | |
LID |
7.1 | Opening Method | Circular type manual lid opening | |
7.2 | Material | Cover with 3mm thick SUS304 stainless steel | |
STUFFING BOX |
8.1 | Replacement | The stuffing box is equipped with a pull-back stroke bigger than 100 mm to facilitate the replacement of the stuffing. | |
8.2 | Seal | Stuffing box seal: the inner tetrafluoroethene hot ring and the outer t eflon packing seal meet the sealing requirements. | |
8.3 | Processing | Wear-resistant welding of stainless steel pile is used for the shaft seal. The surfacing distance is 20mm beyond the stuffing box. After processing, the thickness is ≥8 mm and the roughness should reach 1.6. | |
MAIN BODY BRACKET |
9.1 | Material | The overall material of the main bracket at both ends is Q235.The main chassis and the machine base are welded separately. | |
MACHINE BASE |
10.1 | Material | The overall material of the machine base is Q235 steel plate. | |
10.2 | Processing | The whole machine base is made of channel steel welded, and the whole base is heat treated after manufacture. | |
The base of the machine is integral structure. The main body, motor and other accessories share the same base. | |
ELECTRIC CONTROL |
11.1 | Function | Full set electric control cabinet including:Main engine forward rotation, reverse rotation, stop, heating switch, discharging forward rotation, discharging reverse rotation, voltmeter and ammeter,temperature control | S.CHNEIDER & CHINT |
11.2 | Drive Motor | 1.1KW, 380V/220V/110V | SIEMENS (BEIDE) |
HYDRAULIC PARTS |
12.1 | Model | BWD-1-30 Cycloid reducer | GUOMAO REDUCER GROUP |
12.2 | Vacuum Pump Power | 0.75KW | |
DISCHARGING METHOD |
13.1 | Discharging | Titling Discharging | |
OTHER INFORMATION |
14.1 | Machine Size | 1200*500*1400 mm (Without Packing) | |
14.2 | Net Weight | 140KG (Net Weight) | |
14.3 | Gross Weight | 210KG (Gross Weight) | |
Q: Are you a factory?A: We are manufacturer of the Sigma Plastic Rubber Reactor Kneader Mixer Machine. Our company specialized in manufacturing and exporting kneader mixer for over 20 years.Q:What certificate you can provide?A:We have CE&SGS cetificates.Q:What is the delivery time for the pressure die casting machine?A: 7 days if the machine in stock.If not,It will takes 20-30 work days according your quantity and required model.Q:What service you can provide?A:We provide turn key service of mixing project. We also help our customer in cost estimation,factory layout,formula research and development etc.Q:What's the guarantee time for die casting machine?A: We providing a 12 months' guarantee period for our machine since the arrival of destination port.Q:What's after-sale service you will provide?A: We provide lifetime warranty service for machines. During the warranty period, we provide spare parts that are not artificially damaged free of charge, and after the warranty period expires, we provide damaged parts at the cost price.Local install&training service are also provided if necessary.
Address:
No. 229, Qingnianzhong Road, Nantong, Jiangsu, China
Business Type:
Manufacturer/Factory, Trading Company, Group Corporation
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery
Company Introduction:
Nantong HengMing machinery Co., Ltd is an industry key enterprise engaged in R&D and production of die-casting machines, kneader Mixer, Glass Cutting Machine and other industry machines with a workshop area of over 20, 000 square meters. The company has high-end manufacturing equipment such as Japan′s original Toshiba large-scale machining center, large-scale precision CNC boring and milling machine, etc., and has the annual production and sales capacity of more than 500 sets of machines. The business scope covers the whole country and is exported to Southeast Asia, West Asia, Africa, Europe, South America and other regions.
The company has a group of senior talents specializing in R&D, design, manufacturing and enterprise management of industrial machinery, engaged in R&D and production of dindustry machines. All products are designed by computer aided optimization (CAD/CAE), the product design is reasonable, and the hydraulic and electrical systems are adopted from famous German and Japanese brand components, which can be used safely.
All of our Procuts have passed CE&SGS certification. Our machine widely used in automobiles, motorcycles, electric vehicles, toys, household appliances, electric tools, electronics, gifts, bathroom, IT, communication, aviation and other fields. The technical research department and local offices of the company can provide customers with comprehensive support and solutions at any time.